Teledyne thermoplastic processing investment supported by NCC

Posted on 13 May, 2021 by Advance 

Advanced composites manufacturer Teledyne CML Composites, has completed a significant investment in a new thermoplastic processing cell developed in conjunction with the UK’s National Composites Centre (NCC).

Image courtesy Teledyne CML Composites

The new processing cell utilises two press and oven systems offering IR heating, platen heating and a maximum force of 400 tons.  The processing cell is capable of processing multiple aerospace, high performance reinforced Thermoplastics such as PEEK, PEKK, PPS, and PEI.

The new Thermoplastic processing cell provides a significant capacity increase at Teledyne CML Composites to support the continued growth of the commercial and defence aerospace composites manufacturer.

“Having identified thermoplastics as a key technology in our long term growth ambitions, this investment adds an exciting new automated manufacturing capability to our business and places Teledyne CML Composites at the forefront of composites manufacturing technology,” said John Toner, Vice President & General Manager, Teledyne Aerospace and Defence Electronics UK (TADE UK) and General Manager of Teledyne CML Composites.

Not just limited to thermoplastic composites, the new processing cell allows Teledyne CML Composites the ability to produce compression moulded thermoset parts. This new capability also enables the “Out of Autoclave” production of foam and honeycomb sandwich panels such as those used in aircraft interiors.

“The NCC is very pleased to have worked with Teledyne CML Composites on setting up this new capability, which is a real step change in the manufacture of aerospace thermoplastic composites in the UK. With manufacturing cycle times measured in minutes rather than hours, thermoplastic composites have great potential for higher rate processing in aerospace applications. They have the ability to be welded together for rapid assembly and are considered more sustainable than thermosets due to increased recovery options at the end of product lifetime,” said Sean Cooper, Chief Engineer for Defence and Space at the NCC.

Teledyne CML Composites continues to enjoy a period of significant growth as a composites manufacturer to commercial aerospace and defence aerospace customers worldwide.  For decades, this industry sector has continually expanded as designers develop enhancements to performance, range, and payload through weight reduction of new generations of aircraft, whether commercial or military.  Teledyne CML Composites’ investment in thermoplastic processing technology underscores the company’s long-term plans to play a key part in this industry sector.